24-Cavity PET Sports Cap Injection Mold
SHUANGHAO Machinery: Professional Manufacturer of Bottle Cap Machines
SHUANGHAO Machinery is a leading manufacturer and supplier of high-precision bottle cap machines for the global packaging industry. Specializing exclusively in the design and production of advanced bottle cap tooling and production equipment, we provide comprehensive, customized solutions for manufacturers worldwide. With years of technical expertise and a strong commitment to research and development, we offer state-of-the-art machinery that enables customers to produce high-quality plastic caps efficiently and cost-effectively.
24-Cavity PET Sports Cap Injection Mold: High-Efficiency Tooling for Push-Pull Sports Closures
SHUANGHAO Machinery proudly presents our 24-Cavity PET Sports Cap Injection Mold—a precision-engineered tooling solution designed specifically for the high-volume production of sports caps and push-pull closures. Sports caps are widely used for sports drinks, hydration bottles, and active lifestyle packaging, requiring precise hinge mechanisms, reliable sealing, and consistent opening/closing performance . Our 24-cavity mold delivers exceptional productivity while maintaining the precision required for these complex closure designs.
Key Features
1. High-Efficiency 24-Cavity Design
Our 24-cavity configuration offers optimal productivity:
Simultaneous production of 24 sports caps per injection cycle
Daily output of 200,000-400,000 caps based on 4-6 second cycle times
Ideal for medium to high-volume sports cap manufacturing
Cost-effective per-part production for competitive markets
2. Precision Sports Cap Engineering
Sports caps feature complex geometries requiring specialized mold design:
Precision push-pull mechanism ensuring smooth operation
Integrated hinge design for reliable opening and closing
Accurate sealing surfaces preventing leakage during active use
Consistent dispensing orifice for controlled fluid flow
3. Advanced Hot Runner System
| Feature | Specification |
|---|---|
| Temperature Control | ±1°C individual nozzle control |
| Weight Variation | < 0.2 grams across all cavities |
| Gate Type | Valve gate for clean gate vestige |
| Balanced Filling | Uniform across all 24 cavities |
4. Premium Material Construction
| Component | Material | Hardness |
|---|---|---|
| Core and Cavity Inserts | S136 Stainless Steel | HRC 48-52 |
| Slider Components | Premium Tool Steel | HRC 50-55 |
| Neck Rings | Nitrided Steel | HRC 45+ |
| Mold Base | Chrome-plated P20 Steel | Pre-hardened |
Mold life: Engineered for 2-3+ million injection cycles
5. Optimized Cooling System
Spiral cooling channels ensuring uniform heat extraction
Enhanced cooling in hinge and seal areas preventing warpage
Cycle times as low as 4-6 seconds for standard sports caps
Technical Specifications
| Parameter | Specification |
|---|---|
| Cavity Count | 24 cavities |
| Cap Type | Sports cap / push-pull closure |
| Neck Finish | 28mm, 38mm, custom sizes |
| Cycle Time | 4-6 seconds |
| Weight Difference | < 0.2 grams |
| Gate Type | Valve gate hot runner |
| Mold Life | 2-3+ million shots |
| Material Compatibility | HDPE, PP |
Applications
Sports Drinks: Push-pull caps for energy and sports beverages
Hydration Bottles: Reusable water bottle closures
Active Lifestyle Packaging: On-the-go beverage containers
Juice and Dairy: Single-serve beverage closures
Quality Assurance
CMM inspection verifying all critical dimensions
Function testing confirming push-pull mechanism operation
Leak testing ensuring seal integrity
Hinge durability testing for thousands of cycles
Why Choose SHUANGHAO for Sports Cap Molds?
Specialized expertise: Deep understanding of sports cap design and push-pull mechanisms
High efficiency: 24-cavity design delivering 200,000-400,000 caps daily
Precision engineering: Consistent hinge and seal performance
Premium materials: S136 steel construction for extended mold life
Comprehensive support: Design consultation, installation guidance, and after-sales service
Partner with SHUANGHAO for Sports Cap Production
SHUANGHAO Machinery's 24-Cavity PET Sports Cap Injection Mold delivers high-efficiency production of reliable, high-quality push-pull closures for the active lifestyle and sports beverage markets. Contact us today to discuss your requirements.