shuanghao@cap199.com 008613806586530 No. 12, Yonggu Road, Jiangkou Street, Huangyan,Taizhou,Zhejiang,China
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Functional Cap Mould
for Multi‑Component Closures

Precision injection moulds for sport caps, push‑pull closures, and complex combination caps. Leak‑proof, durable, and designed for high‑output assembly lines.

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6.2s
Cycle Time
48
Max Cavities
3
Cap Variants
5M+
Mould Life

Built for Industrial‑Strength Production

Three core mould categories for multi‑functional closures — sport caps, push‑pull, and complex combination assemblies.

Sport Cap Mould

Sport & Push‑Pull Cap Mould

For water and sports drink bottles. One‑hand operation, leak‑proof valve, 48 cavities, cycle time 6.2s.

Combination Cap Mould

Multi‑Component Combination Mould

Flip‑top + tamper band, or disc‑top + overcap. Two‑shot or assembly‑ready, up to 32 cavities.

Functional Cap Mould

Functional Cap Mould

Dual‑material caps for premium look and function. Rotary platen or core‑back design, 24‑48 cavities.

Engineered for Complex Functionality

Functional caps require precise interaction of multiple parts. Our moulds deliver flawless assembly fit and reliable end‑user performance.

Multi‑Component Precision

Micron‑level alignment ensures perfect fit between cap body, valve, and overcap.

Leak‑Proof Valve Design

Optimized silicone valve geometry prevents leakage during sports use.

Smooth Actuation

Push‑pull and flip‑top mechanisms engineered for consistent torque and tactile feedback.

Precision Tolerances

Cavity variation < ±0.01 mm guarantees identical cap performance across all cavities.

Fast Cycle Times

Conformal cooling and balanced hot runners achieve cycles as low as 6.2 seconds.

Modular Insert System

Interchangeable core/cavity inserts for quick product changeovers.

Cap Mould Manufacturing Advantages

With over 15 years of specialization in cap mould engineering, we deliver precision tooling that exceeds industry benchmarks for complex multi‑component closures.

Advanced cap mould engineering

Specialized Engineering for Complex Closures

Our dedicated R&D team uses advanced Moldflow simulation and 5‑axis CNC machining to achieve ±0.005mm tolerances on every component. From two‑shot rotary moulds to intricate collapsible core designs, we engineer for flawless multi‑part assembly and reliable consumer use.

  • In‑house DFM with mold flow analysis for every project.
  • ZEISS CMM inspection with full dimensional reports per cavity.

Premium Materials & On‑Time Delivery

We exclusively use ASSAB S136, NAK80, and H13 tool steels with vacuum heat treatment to HRC 48‑52, ensuring 5M+ shot life. As a factory‑direct manufacturer, we control every process from steel procurement to trial run, delivering standard functional cap moulds in 30‑45 days.

  • Full material traceability with mill test certificates.
  • Modular design enables fast cavity expansion from 24 to 48.
Premium mould steel and fast delivery

Functional Cap Gallery

Click any image to enlarge. Real functional caps and mould details from our projects.

Sport cap sample
Push‑pull cap sample
Combination cap sample
Two‑color cap sample
Tamper band combination cap
Mould cavity detail
Beverages Flexible Packaging
Spouted Pouches
Functional Drinks
 Cosmetic Lids & Closures
caps
Functional Cap
Functional Caps
Functional Caps
Functional Caps
Combination

Rigorous Testing for Flawless Function

Every functional cap mould undergoes assembly testing, leak testing, and full dimensional verification.

CMM Inspection

Full dimensional report for all cavities.

Leak & Valve Test

Pressure and leak tests on assembled caps.

Actuation Cycle Test

Push‑pull and flip‑top cycling up to 100,000 times.

ISO 9001 Certified

Quality management system in place.

Functional Cap Mould FAQ

Can you produce two‑shot or multi‑material moulds?

Yes, we offer rotary platen and core‑back two‑shot moulds for caps requiring soft‑touch seals or dual colors.

How do you ensure push‑pull caps don't leak?

Our moulds incorporate precision valve seats and are leak‑tested with actual water pressure before shipment.

Can you design the entire cap assembly?

Absolutely. Our engineering team can design the complete closure from your concept, including all components and assembly fit.

What is the typical delivery time?

30‑45 days for standard functional cap moulds. Rush orders in 25 days.

Client Feedback

"SHUANGHAO's sport cap mould produces push‑pull valves that never leak. Our brand loyalty improved significantly."
Japan flag Kenji T., Quality Manager, Japan
"The two‑color combination cap mould they built for us runs flawlessly. Precision fit between the colors is perfect."
UK flag Emma W., Packaging Engineer, United Kingdom

Start Your Functional Cap Mould Project

Send us your cap concept or sample for a free DFM analysis and quote. Response within 24 hours.

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